Jilin Petrochemical and Calcium Carbide Plant Promotes Sound Reform

On June 21st, the calcium carbide plant of Jilin Petrochemical Company improved the air-freezing effect by improving the process, which effectively prolonged the life cycle of the silica gel and catalyst used in the AES device, and solved the long-standing problems that have plagued the device for many years. This is one of the 11 plant-level science and technology projects identified by the plant this year.
Starting from the beginning of this year, based on extensive research, Jilin Petrochemical Carbide Plant has established 11 key research projects at the plant level and 63 technical transformation projects at the workshop level, with a total investment of about 40 million yuan. In the technological reform process, this plant always insists on the maximum benefit in exchange for the minimum investment. The acrylate device DCS control system has been operating continuously for nearly 20 years, components are aging, operation accuracy is reduced, and it poses a threat to the device production. Since this year, the acrylic market has been fully warmed up, and the price of products has steadily increased, placing higher demands on the stable production and high output of the device. To this end, this plant specializes in projects, invests 6.08 million yuan to fully update the original DSC system and interlocking devices, and ensures smooth production through technological upgrading.
This factory will also combine technical reforms with the elimination of accidental hidden dangers, and will guarantee personnel, technology, and funds. The 6 kV system of the rectifier workshop of the electrical workshop is responsible for the power supply of 4 sets of equipment in the western part of this plant. It has been put into operation for more than 20 years, and there are hidden dangers such as aging of the sealing gasket, poor insulation of the terminal block, and poor reliability of the relay protection system. In order to ensure the safe power supply of the system, this plant has invested 13 million yuan to completely rectify the electrical equipment of the rectification institute and completely eliminate potential power supply problems.
The electrolysis device electrolyte concentration tank has been in service for many years, equipment corrosion is severe, and infrastructure conditions are poor. In order to ensure production without hidden dangers, this plant has carried out technological transformation of the installation, repeatedly organized the professional and technical personnel to conduct repeated research, and together with the design organization to analyze the hidden dangers and determine the scientific reconstruction plan. At present, the total investment of 1.1 million yuan has been fully started in the treatment of hidden dangers, and the original centralized plant has been completely dismantled in recent days.

Up to now, the factory-level scientific and technological research projects established this year have completed 6 projects, bringing direct economic benefits to the factory of 25.6 million yuan.

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