The birth record of Qingdao Heavy Industry “Hong Kong Street Washer”

On November 3, 2017, the “Hong Kong Street Washer” designed and manufactured by China National Heavy Duty Trucks Qingdao Heavy Industry Co., Ltd. won the personnel of all parties through the inspection of the workers of the Hong Kong Electrical and Mechanical Services Department and the FEHD staff and the on-site review of CNHTC Group experts. Praised and passed the acceptance. This is the fruit of the hard work and innovation of China National Heavy Duty Truck Group. After the vehicles have been rectified, they will enter the next round of batch production in December.

"Hong Kong Street Washer" is an important product designed and produced by Qingdao Heavy Industry in recent years. It is designed to lay the foundation for the success of China National Heavy Duty Truck Heavy Industry Qingdao special vehicle products into the world's developed countries and regions in the foundation, but also for the Qingdao Heavy Industry "speed up the old and the new kinetic energy conversion, re-development of overseas markets," played a positive role in promoting.

China National Heavy Duty Truck Qingdao Heavy Industry China National Heavy Duty Truck Qingdao Heavy Industry Wash Street Vehicle

According to the instructions and work arrangements of the company's leadership on the "China Sinotruk (Hong Kong) International Capital Co., Ltd. working letter of contact", Zhao Qingjun, director of the Qingdao Heavy Industry Organization Technology Center, and the construction technicians of the Sanitation Vehicle Department visited the Hong Kong site on several occasions. Investigate the use of street carwashing by the environmental sanitation departments in various districts of Hong Kong and the exchanges with the sanitation departments in various districts in Hong Kong to understand the various working conditions of street carwashes in Hong Kong; Sinotruk’s technical strength successfully bid for 34 Hong Kong street-washing vehicles.

Hard to overcome difficult innovation design

The leaders of Qingdao Heavy Industry attached great importance to this project and arranged the establishment of the Hong Kong Street Washer Project Team in the first place. The project team consisted of seven technicians, including Zhang Minggang, Jiang Chao, Xu Xiaolong, Zhong Xiaolong, and Chen Li, Tang Xiaoyun, and Wang Naixiang, of the Sanitation Truck Department. Designers conducted a one-to-one study of the bids, through the in-depth study and discussion of the technical requirements, the decomposition of the Hong Kong Street car assembly design tasks to individual implementation. Hong Kong street car performance requirements, designers with a high degree of responsibility, mutual communication, mutual cooperation, with street car technical specifications as a benchmark, in the shortest possible time to complete the program design, organize company leaders and experts to review. In the process of communication with the Hong Kong government and experts, the design plan continued to adjust within a few months. Zhang Minggang and other designers worked overtime to design the drawings after the plan was determined. When the design was the most tense, they continued to design drawings overnight. Before and after more than 30 design status announcements. Due to the new design of the vehicle, the vehicle adopts three-dimensional modeling to improve the conformity of the pipework and other top assembly and the chassis; the majority of vehicle parts are selected or customized, and the manufacturer is finally determined and the related purchased parts are signed. Technology Agreement.

China National Heavy Duty Truck Qingdao Heavy Industry China National Heavy Duty Truck Qingdao Heavy Industry Wash Street Vehicle

Hong Kong Street Washer adopts T5G and 4Χ2 chassis from China National Heavy Duty Truck. It adopts airbag suspended suspension and airbag cushioned seats. It includes a driver and can accommodate a total of six occupants of a four-door wide body cab. The first application of emission meets Euro VI standards. The engine; fully automatic transmission includes six forward and reverse gears. The top design layout is generally divided into three parts: the sound box, tank and rear platform behind the cab, and the overall structure is compact. The function design of the vehicle integrates both high and low pressure automatic and manual cleaning modes and integration to achieve full electric control operation in the cab. Each operation data can be fed back to the operator in the form of sound and visual alarms. The operation is convenient and reliable.

Joint efforts to trial production

Hong Kong Street Washer is responsible for production trials by the Construction Vehicle Department. While guaranteeing the completion of daily order tasks, the Construction Vehicle Department will organize the deployment of five elite soldiers to be responsible for the trial installation of prototype vehicles. After washing the street car chassis, after the group completed the ECE EU certification and completed the calibration, it went to Qingdao Heavy Industry at the end of September, completed prototype production trial production in October as required, and passed two inspections. Therefore, the schedule is tight, it is difficult and the task is heavy. In order to ensure the timely completion of the sample acceptance task, the Ministry of Construction Vehicles carried out internal mobilization. The employees actively gave up the Mid-Autumn Festival holiday and the designers participated in the assembly trial process. In October, Yang Jizhou, deputy general manager of the company, personally dispatched and guided, and the construction vehicle department leaders led and participated in the assembly; the designers, craftsmen, production workers, and business personnel of Sinotruk Honghao Company continued to fight through the night; the management of various departments assisted. Assembling, no matter what time it takes to work during the night, employees will be sent home safely. At the moment of trial-and-error implementation, business personnel such as China National Heavy Duty Truck Co., Ltd. and Yu Haitang also rely on the site to serve everyone. Chen Li, an electrical designer, and Tang Xiaoyun, a gas-powered hydraulic designer, have a small child and family burden. For the trial production of new products, they give up small homes for everyone, and like gay men fight overnight at the assembly site, even a few days until 4 am. They repeatedly debugged and tested the action, and after several overnight tests and debugging, they finally realized the perfect control of the vehicle.

The designers actively listened to and adopted reasonable suggestions from leaders at various levels of the company, Hong Kong experts, and skilled workers to optimize the product structure on site; all parties involved in design, technology, production, and quality worked together to advance trial production as required. In order to ensure the structural requirements and appearance quality of Hong Kong Street Washers, the vehicles have been dismantled and assembled three times in 30 days. Under the leadership of the company’s leadership and the strong support of the leaders of various departments, the blanking and stamping division, the sanitation vehicle department, the manufacturing department, the external procurement department, the quality department, the coating field division and other departments also wash the street in Hong Kong during the assembly process. The car opens the green channel, quickly planning and responding, providing a powerful guarantee for the vehicle passing acceptance.

Amazing appearance excellent performance

Hong Kong washing street car driver's cab uses electronically controlled operation. The electricity, gas and hydraulic parts are relatively complex. The vehicle is in the function debugging stage. The designer and the production worker together, repeatedly debug and test the action until the perfect control of the vehicle is achieved. Design requirements. On October 29th, the Hong Kong Street Washer made a live demonstration at the Qingdao Heavy Industry Plant. The high-pressure washed road surface was both water-saving and clean, winning a good applause. From November 2-3, in Qingdao and Jinan, Hong Kong street-washing vehicles won the praise of all parties through performance tests of Hong Kong Electrical and Mechanical Services Department and FEHD personnel and on-site review by experts from China National Heavy Duty Truck Group. And passed the acceptance.

The general manager of Qingdao Heavy Industry, Wang Yibo, said: The successful trial production of Hong Kong Street Washers is a fruit of the hard work and innovation of Sinotruk, opening up a new era for the import of Sinotruk Qingdao heavy vehicles into developed countries and regions. Actively promoting Qingdao Heavy Industry to accelerate the conversion of new and old kinetic energy and realize the redevelopment of overseas markets will also play an important role in promoting the realization of the development of China National Heavy Duty Truck Corporation's redevelopment of magnificent projects.

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