“High-end heavy equipment intelligent health monitoring system research and development” project passed the acceptance

[ Instrument Network Instrument Development ] On June 6, the Shenyang Institute of Automation of the Chinese Academy of Sciences undertook the acceptance of the key deployment project of the Chinese Academy of Sciences, “Development and Demonstration of Intelligent Health Monitoring System for High-end Heavy Equipment Life Cycle”. Fu Guangyi, Director of the High Technology Department of the Science and Technology Bureau of the Chinese Academy of Sciences, Qin Chenghu, Deputy Director of the Shenyang Institute of Automation, and Li Shuyuan, Director of the Science and Technology Department, attended the acceptance meeting.

Acceptance meeting site

The acceptance expert group first inspected the demonstration platform of the intelligent health monitoring system for the high-end heavy equipment full life cycle of the application demonstration enterprise----------------------------------- Monitor the situation in real time. Researcher Wang Zhuo from the Digital Factory Research Office of Shenyang Automation Institute reported the completion of the project. The expert group conducted material review and inquiry according to the project review requirements, and gave a high degree of recognition to the completion of the project. The expert group agreed that the project completed all the requirements of the task book and agreed to pass the acceptance.

Expert group to investigate application demonstration enterprises

As a typical high-end equipment, heavy-duty high-end equipment is the foundation and core competitiveness of a country's high-end equipment manufacturing industry. At present, the development of China's heavy-duty high-end equipment manufacturing industry is still uneven, the level of information service is seriously lagging behind the level of production and manufacturing, and there is a lack of a complete life-cycle-oriented health monitoring service system.

The project is aimed at high-end heavy equipment companies and users' urgent needs for intelligent monitoring and precision services for high-end heavy equipment lifecycles. It has developed a series of sensors for small-scale high-precision angular ranging and coordinate measurement with independent intellectual property rights. Core sensor components such as temperature sensor, surface acoustic wave strain sensor and acoustic vector sensor realize the function of picking up and identifying the faults in the process of assembly and gap measurement in heavy equipment assembly and typical faults during operation; integrated Internet of Things technology, big data and cloud computer The technology and fault diagnosis technology have built a complete intelligent health monitoring system for the whole life cycle of high-end equipment, implementing advanced high-end heavy equipment condition monitoring and fault diagnosis, and improving the manufacturing quality and operational safety of high-end heavy equipment. The project achieved a major breakthrough in small high-performance precision sensing, key core technology for fault diagnosis and weak links in the industry chain of high-end heavy equipment.

The successful development of intelligent health monitoring system for the life cycle of high-end heavy equipment has built a leading domestic innovation platform for intelligent equipment monitoring of heavy equipment. It has improved the fault signal collection, fault signal processing, fault warning and fault type for heavy equipment. The complete fault monitoring and diagnosis system with comprehensive judgment of fault degree and fault cause effectively improves the manufacturing quality and operation and maintenance capability of high-end heavy equipment, and promotes the transformation of high-end heavy equipment enterprises from production type to service type manufacturing.

Related research published in "Energy" (Energies, 2018, 11 (10), DOI: 10.3390/en11102727), the relevant results have applied for invention patents (an information collection node for centrifugal compressor health monitoring system, 201920260378.3) And has been applied in the domestic leading enterprises of Shenyang Blower Group Co., Ltd. and Dongfang Electric Group Dongfang Steam Turbine Co., Ltd.

(Original title: The key deployment project of the Chinese Academy of Sciences "development and demonstration application of intelligent health monitoring system for high-end heavy equipment life cycle" passed the acceptance test)