Haier Haier Internet Factory - "Black Light Workshop" uses RFID technology

"Internet +" is the manufacturing industry in the face of the trend of the Internet homeopathic. Haier appliance industry leader, first explored a smart manufacturing from the Internet to the new development of factories. As a well-known domestic enterprise, Haier's innovation, management and development have always been the model of other enterprises. Ever remember that when Zhang Ruimin interviewed in 2014, he proposed Haier's plan to build an unmanned workshop. In 2015, Haier once visited the factory The external broadcast, see the transparent factory!

Haier Haier Internet Factory - "Black Light Workshop" uses RFID technology

This is why the Foshan factory in Haier has completely realized the "black light workshop" and has adopted iMES full order fulfillment management system, equipped with more than 200 RFID, over 4300 sensors and 60 device controllers to fully realize the interconnection of equipment and equipment. The equipment Connected with the material, equipment and human interconnection. Completely automatic unmanned punching, stringing and upturning, achieving high efficiency and high performance of products through high-precision operation of equipment. The world's leading "Assembly Intelligent Robot Group" project is the world's first intelligent airframe robot equipped with air conditioner community.

Air conditioning unit outside the front part of the first set of five sets of industrial robots collaborative assembly, combined with information-based RFID ID card to achieve products - robots, robots - robots intelligent self-interaction, since the line and flexible production, the quality reached the press nut tight 100% solid torque accuracy, reducing the noise of the product. In addition, its "automatic intelligent online test" project is also a world leader. It is equipped with automatic intelligent on-line test system, which can automatically identify the product, self-test equipment parameters program, realize self-judgment and unqualified discharge, and can automatically correlate test data with IoT technology and store traceability. This technology realizes Cooling and heating performance zero misjudgment.

In this context, Haier has embarked on the requirements of the times to become a user-centric Internet platform enterprises.

Now, Haier's intention of users, has been through a custom platform - Haier Mall, according to personal preferences, the freedom to choose the body's material, materials, spray colors, patterns, etc., have customized needs of the components can be carried out according to individual needs select. Then, with these full-featured look and feel, personal parts of the part can be customized to achieve flexible mass production with Smart 4.0 in Industry 4.0.

In the Haier interconnection factory's complete automated production line, each production line "queuing" waiting for the assembly of white goods shell color varies, before and after the two models, different styles, their "queue" is no rules to follow. These are the products assembled in the production line all from the user's personalized order. Each is a user in the network port, according to their own preferences and the actual needs of the selected function, volume and appearance, customized production. On this platform, the user can view the entire process of "birth" of the product through a variety of terminals, such as custom content, custom orders, order off the assembly line and other 10 joint nodes, and the production process of the products is in the user's "mastering".

In addition, Haier's interconnection factory and its products, but also fully integrated into Haier's ecosystem. Through the Haier Mall - Internet Factory - Haier Nisshin logistics chain, to achieve the on-demand design, on-demand manufacturing, on-demand distribution. Finally, in the process of using, the intelligent sensing system of products also connects users through Haier's "smart home" ecological platform to meet the needs of users in the process of using.

Haier is relying on this new "Industry 4.0", "Internet +" advanced manufacturing system, allowing users at home through the Internet, quickly customize to meet their individual needs of large white goods possible. Even more powerful is that Haier has transformed "Internet Factory" into a "Transparent Factory", realizing real-time interconnection of the whole process and full user visibility. Personalized customization on an automated production line is a manufacturing change brought about by the Haier Industrial 4.0 Smart Interconnect Factory. Solve the natural contradictions existing between the large-scale industrial design and production and personal preferences. Transparent factories, users of the whole process of visualization, it is this change in modular production methods, so that ordinary consumers also have the possibility of private custom.

As early as 2012, German academia just proposed "Industry 4.0", Haier has already started the practice of smart factories. In just a few years, Haier has built seven "Industry 4.0" demonstration plants in four major industries, including Shenyang Refrigerators, air-conditioners in Zhengzhou and Jiaozhou, drum washing machines in Foshan and Qingdao water heaters, and two other factories Accessories factory. No one from a process, no one to a workshop, and then to the entire plant intelligent and automated.

However, the model of the seven demonstration factories is just a small step toward Haosi's era of intellectual development. Next, Haier also in the global supply chain system (Haier has 59 factories worldwide) to start and copy, whether it is planning to build a new plant or the transformation of the old factory, will be built on Industry 4.0 standards, to build to meet the personality Customized demand for automated production lines.

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Pictures of machine:

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