"Employees' Creation" becomes a tool for the transformation and development of Rizhao Port

As of mid-October, Shandong Rizhao Port Co., Ltd. has a number of “employee creation” projects successfully passed the patent application of the State Intellectual Property Office. So far, the company has obtained national patents for 105 employees' independent innovation and technological inventions in the past three years.
Li Zhengjun, the company's technical deputy manager, told the author that these “employee creation” results that have survived the practice test have become an important “engine” and core “tool” for port enterprises to accelerate their transformation and development.
The “GPS Freight Management System”, “Carriage Quality Comprehensive Analysis System” and “Pound House Intelligent Check Information System” independently researched and developed by the company’s youth technology team will manage bulk cargo storage and steam transportation in the port. The multi-operation process, such as delivery, successfully connected with the Internet, and re-created a new process of port bulk cargo flow modernization and port-opening; realized real-time monitoring of electronic dump yard target, collection and update of cargo delivery data, production scheduling The timely delivery of instructions, the precise positioning of the site operation machinery and the simultaneous sharing of business cooperation information have created a precedent for the “informatization check, visual management and intelligent delivery” of the bulk port of the country. The speed of bicycle check is faster than traditional labor. The metering efficiency of overweight has increased by more than 20 times, and it has leapt into the “5-second era” of unmanned vehicles and heavy-duty intelligent check of empty cars. It has become the leader in the field of port-checking services in the country. The annual volume of steam transportation is more than 40 million tons, an increase of 15.2%. The annual load rate of train loading is as high as 99.41%, an increase of 1.93%, and 28 times of brushing. The new single-shift, day and night port record, the comprehensive operation efficiency jumped to the leading level of the national coastal ports.
"Qinggong Golden Blue Collar" Liu Zhaojun led the innovative implementation of the "Unloader Flight Unloading Operation Method" and other QC research results, with "convenient operation, flexible hooking, accurate catching, perfect arc, early advancement, safe and efficient" The technical content was used by the team in the practice of ship unloader operation, and the world record of ore unloading efficiency was updated three times in a row.
Song Yanbo, the “innovation talent” of equipment maintenance and supervision posts, pays close attention to the actual maintenance and maintenance of the special equipment for the system of the 20,300,000-ton ore terminal system in the port, and actively carries out research and exploration and scientific and technological research. 17 technical invention patents such as wire rope lining and high chromium alloy wear-resistant grab. The wire rope lining, which has been carefully researched and processed, is widely used in the feeding funnel of all parts of the whole ore terminal system process. It is not only more economical and durable than the original ceramic lining, but also has a long service life and also makes a large number of The old wire ropes that were scrapped and retired have come back to use. Due to its low production cost and good wear resistance, it can save the company more than 1 million yuan in production cost every year. The result of this technological invention, which has won the national new utility patent, has been praised by industry experts as “a model of port science repairing old waste”.
After the 1980s, “Grassroots Innovation Master” Zhang Tao led the scientific and technological research team to take the position of equipment technology, continuously innovate and improve and independently improve the supporting facilities of the ore terminal, and continuously optimize and improve the performance of various equipments in the system process. 11 major scientific research projects, such as the application of station electric heating system and the development of new material funnel, and the results of three national QC researches such as “reducing the number of ropes supported by ship unloaders”. Among them, the technical transformation project of the electric heating system of the hydraulic unloading machine of the ship unloader has overcome the "difficult situation" that has been unsolved in the world for many years. The research results of this project have won the national patents, and its scientific and technological research team has won many honorary titles such as “National Transportation Industry Excellent QC Team”.


Features

The machine is used to process untwisted chinlon into high stretch fiber.At the same time, it can make spandex and stretch chinlon to be air covering. Through the special intermingle nozzle to achieve chinlon/polyester air covering in one step. The machine is the most advanced, low energy consumption,but high production.

 

Performance

1.Three rollers named machine D1,D2,D2.2,all adopt the godet mechanism. The godet is controlled by the micro-motors. It control the fiber will and ensure the stretching.

2.The machine`s two sides (A-B) running relatively independent, both adopt energy-saving motor instead of belt,the process parameters can be set separately. Two sides could process different productions.

3.The specially energy-saving nozzle can save air and power.

4.Two-step D2 roller structure improve the node uniformity and fastness of the nylon spandex.

5.The special fiber structure is adopted to improve the efficiency of fiber processing.

6.The adjustable spandex universal support is adopted to ensure the spandex feeding well during high speed running.

7.Electric structure ensures convenient and quick threading.(Optional)

8.Machine`s deformation heater adopts biphenyl air heating.The temperature precision is exact to ±1 ℃ assure every spindle`s temperature to be same.This is beneficial for dying.

9.Excellent machine structure reliable drive system and low noise. It is easy for process adjustment, and maintained by single spindle to improve productivity.


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