Jiuzhitang Co., Ltd. is a national key Chinese medicine company, national key high-tech enterprise, domestic A share listed company, Hunan quality management award enterprise, national postdoctoral scientific research workstation company, and also the only one main business income, total assets, total profit in Hunan Province All three indicators are ranked among the top 100 pharmaceutical companies in China. Jiuzhitang Co., Ltd. is mainly engaged in the production and sales of blood preparations, replenishing series, hepatitis series and other traditional Chinese medicines as well as biological preparations that regulate human immunity. With the completion of the Jiuzhitang Modern Technology Industrial Park project base, Jiuzhitang Company and our company signed horizontal boiling bed, belt dryer, medicinal spray dryer and other equipment. The total value of the equipment is more than 10 million yuan.
The horizontal fluidized bed is composed of feeding system, air inlet filter system, heating system, freezing and dehumidifying system, main machine, built-in pulse dust removal system, discharging system and control system. During work, the wet material is fed into the fluidized bed dryer from the hopper through the flapper valve. The material meets the hot air in the drying chamber to form a fluidized state. Heat transfer and mass transfer are performed to complete drying. A small amount of material is blown by the wind. Entrainment is collected and collected by a built-in pulse dust bag. After drying, the hot material passes through the transition device between the dryer and the cooling machine and automatically enters the horizontal fluidized bed cooler. The material meets the cold air in the cooling chamber to form a fluidized state, performs energy exchange, and completes cooling and cooling. Material fines are entrained by the wind, trapped and collected by the built-in pulse dust bag, and the dried and cooled finished material is discharged through the discharge rotary valve (fan).
Horizontal boiling bed is the company's independent research and development of equipment with independent intellectual property rights, its technology is at the leading domestic level to meet the GMP requirements. The advantages of this device are:
★ The fluidized host section design fully examines the fluidization of the material and reduces dust entrapment, resulting in high drying efficiency.
★Drying the top of the main unit to open the door to facilitate the removal and disassembly of the dust bag.
★ The host is equipped with a quick opening of sanitary holes for easy cleaning.
★ Outlet pipe, set pneumatic valve and manual valve, can be adjusted automatically or manually, fan frequency, adjustable air volume.
★ The entire system operates under micro-negative pressure and is airtight, with no dust flying and clean working environment.
The belt dryer consists of feed system, cloth system, air inlet filter system, heating and cooling system, main engine, transmission system, bypass filter system, discharge system, exhaust air removal system, and control system. During work, the feeding system feeds the cloth system, and the material is added to the belt dryer. The material meets the through-flow hot air and cold air passing through the mesh belt to perform heat transfer and mass transfer. The hot air circulation makes energy consumption more efficient. Low, after reaching a certain humidity, part of the forced dehumidification removes moisture, and the material is dried and cooled.
The belt dryer has a high technical content and a high degree of automation to meet the requirements of GMP. The advantages of this device are:
★ The material speed, conveyor belt speed, temperature/humidity control, air volume, etc. can be controlled automatically by PLC and have parameter printing function.
★ The bin level detector is linked to the front conveyor belt.
★ The heater and circulating fan are installed at the bottom of the belt machine. The pre-bypass duct filter avoids the pollution. The quick opening door is installed above and below the unit on both sides of the belt to facilitate cleaning and overhaul.
★ The machine is equipped with a sloped surface at the bottom of the mesh belt to facilitate material collection and cleaning.
★ Stirrer motor, cloth motor, drive motor, dehumidifier fans are adjustable frequency.
The medicinal spray dryer integrates spray drying and fluidized granulation to achieve one-step granulation of liquid material. The advantages of this device are:
★ There is a flap on the top tube body of the equipment. When the internal pressure reaches the set value, the PLC control quick close valve is quickly closed to ensure the gas escapes from the top of the equipment to protect the equipment and the operator.
★ Filter cartridge filter is used for exhaust, and the air after the medium efficiency filter can reach the national discharge standard of ≤150mg/m3.
★ There is a differential pressure transmitter in the main bag. Once the bag is damaged, the pressure difference between the bag and the fluidized bed will become smaller, the touch screen will alarm, indicating that the dust is leaking out, the equipment needs to stop. Check the bag.
★ The bottom of the container is equipped with an air distribution plate, a screen, a quick-change mechanism, and a drainage hole. The side wall is provided with two high-pressure lens sight glass and sampling cylinder for observing the fluidization status and sampling analysis of the container.
★ equipped with a temperature probe, can detect and record the material temperature.
★Spray gun for spray granulation inside the diffusion chamber. Different types of nozzles can be changed as needed.
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