Application of Precision Measurement Technology in Machine Tool Manufacturing

Digital precision measurement technology is one of the key technologies in digital manufacturing technology. Development of submicron and nanometer high-precision measuring instruments to improve environmental adaptability and robustness, enabling precision measurement equipment to enter the production site, integrate into processing machine tools and manufacturing systems, and form an advanced digital closed-loop manufacturing system, which is today's precision measurement technology The development trend.
FARO Technologies Inc.'s FaroARM series of portable three-dimensional measuring arms for the first time in the industry to achieve the perfect combination of measurement arm and laser scanning head, non-contact rapid scanning and contact measurement in the same coordinate system. Features: Non-contact flexible and fast scanning, acquiring point cloud data of curves and surfaces, point cloud without layering; contact measurement, grasping the accuracy of key feature sizes and contours; non-contact and contact measurement in the same coordinate system perfect combination Scanning without any layering; scanning head, measuring arm and measurement software are the same as FARO's products. The technology is completely shared and the service is more convenient. In practical applications, it greatly shortens the design, production and manufacturing cycle for customers, reduces costs, and quality control can be completed internally. The automatically generated report is applicable to network applications, thereby improving the communication between different production functional departments and between different actual locations; Accuracy: When the product is inspected, the user usually defines the surface by 5 to 10 points, allowing the user to verify the quality of the surface defined by tens of thousands of point clouds; the automated SPC can automate the statistical process for multiple samples. control.
CIMCORE of the United States has introduced an articulated arm measuring machine equipped with an advanced laser scanning measurement system. The material uses carbon fiber, INFINITE series also has wireless communication capabilities. When used in reverse engineering, not only the measurement speed is fast, but also the real-time display of the measurement process and the seamless splicing of the trapping measurement data can be realized. The instrument can be used for coordinate measurement, three-dimensional modeling, product mapping, reverse engineering, on-site measurement, and mold design and manufacturing related to design, manufacturing, process testing, on-line testing, and final product testing.
The TESA company's Scan series uses two linear CCD components to perform projective scanning of workpieces through the rotation and axial movement of the workpiece, enabling accurate detection of position errors and shape errors of shaft parts, and cross-sectional shape and profile. Evaluation and comparison, as well as statistical quality analysis, can also be used to amplify parts of a part (such as transition curves, tiny grooves, etc.). Accurate measurement of full parameter accuracy for threads, worms, screws, etc.
The WMM series of shaft and tool measuring instruments from SCHNEIDER in Germany are easy to operate and have high measuring speeds. They are particularly suitable for workshop checkpoints. The instrument uses a high resolution Matrix camera to quickly acquire measurement data.
In the field of precision and performance testing of CNC machine tools, laser interferometer measuring systems and ball instruments manufactured by foreign well-known manufacturers Renishaw, API and HP, etc. are used in the detection and monitoring of the geometric accuracy and movement accuracy of CNC machine tools, regardless of Machine tool manufacturers or machine tool manufacturers have all been widely used. Renishaw's laser interferometry system is equipped with high-precision, high-sensitivity temperature, air pressure and humidity sensors and EC10 environmental compensation devices, which further improve the measurement accuracy in the working environment; API company's Rmtea six-dimensional laser measurement system can measure simultaneously. The error of the accuracy of the 6 CNC machine tools shortens the inspection time, providing a more rapid and efficient method of precision measurement for the detection and diagnosis of CNC machine tools at the production site. The MJS series dual-frequency laser interferometer of Chengdu Institute of Tools Co., Ltd. has measurement software covering the evaluation methods and indexes of CNC machine tool accuracy standards in China and major industrial countries in the world. The dynamic sampling function can be used for automatic compensation.
In non-contact scanning measurement, the coordinate measuring machine of LEITZ Co., Ltd. is used to measure large gears. The PRIMAC1 series horizontal arm measuring machine of the DEA company of the Swedish HEXAGON Group is equipped with an optical/laser type non-contact scanning sensor that can adapt to different measurement environments and tasks. Germany's ZEISS' PRORPremium coordinate measuring machine is equipped with an EagleEye navigation system and a controllable probe head for high-speed precision measurement.
The body-diagonal-based laser vector measurement technology introduced by Optodyne in the United States in recent years is a new way to quickly measure and compensate position errors of CNC machines and machining centers in three-dimensional space. This technology was invented and patented by American Optics, which follows ASME B 5.54. The prototype of the flexible articulated arm measuring machine developed by Xi'an Edwards Measurement Machine Co., Ltd. in China.
Test system solutions provided by teamtechnik. Based on the modularity of the functional components of the equipment. Independent of the parts tested, functional elements are standardized as modules and are always consistent throughout the application. The equipment is centered on the part being tested, so that the tried-and-tested technology can be continuously accumulated and improved.

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