——In November, Henan Shenma Nylon Chemical Co., Ltd. created an energy-saving enterprise. In November, with the investment of more than 68 million yuan of nitrous oxide treatment projects entering the test phase, all gases produced by the adipic acid plant of Henan Shenma Nylon Chemical Co., Ltd. Harmless emissions. Only this project can reduce nitrous gases for the company by about 16800 tons, equivalent to 4.8 million tons of carbon dioxide equivalent. In recent years, in order to maximize resource conservation, Asia’s largest manufacturer of nylon 66 salt has spared any energy use and emissions in the production process, turning waste and exhaust gas into glittering Venus. , Make energy-saving and emission reduction achievements everywhere "star flashes."
Shenma Nylon Co., Ltd. consumes more than 64,000 tons of coke every year to produce hydrogen, which is used for the supply of refined benzene, cyclohexanol and other devices. The large amount of analytical gas produced during hydrogen production has been emitted into the air. It not only pollutes the environment but also wastes energy. Although the company launched a recycling system, there are still some "sky lanterns." This is the "star point" part, Shenma company did not give up. In March of this year, the company invested 3.64 million yuan to launch two sets of 500KW generator sets, using the heat generated by the combustion of the analytical gas to generate electricity, which has been put into trial operation. Wang Enjie, the deputy director of the company's equipment and energy division, gave an account to the reporter: Analytical gas power generation can reduce emissions of carbon monoxide and methane by 39 million cubic meters per year, generate 10.75 million kilowatt-hours of electricity, and recycle 12,300 tons of low-pressure steam. In this way, the “star†of exhaust gas power can generate economic benefits of 5.82 million yuan each year.
Look at the "star" of saving water. The company used tap water in the past, but since July last year, the company began to introduce reclaimed water from municipal sewage treatment plants for heat exchangers and electric dedusting. In this way, about 100,000 tons of reclaimed water is used per month, and 1.5 million tons of reclaimed water has been used so far. This alone will reduce the discharge of wastewater by more than 1.5 million tons and save water costs by more than 1.3 million yuan. After tasting the sweetness, the company also implemented the second phase of the China Water Utilization Project this year. It is expected to be put into use by the end of the year, and the annual utilization of reclaimed water will reach 3.5 million tons, and the water saving fee will reach more than 340 million yuan. On August 30 this year, under the premise of ensuring safe and stable operation, the power plant suspended the transport of a circulating water pump after conducting a scientific analysis of the circulating water system, saving 1,250 kWh per hour and saving 2000 cubic meters of recycled water. It is expected that electricity bills of more than 5.6 million yuan will be saved throughout the year.
The “stars and stars†of the application of new energy-saving technologies are even more brilliance in Shenma Nylon. In the power plant's spacious workshop, the reporter saw that the previously used screw-type chiller was left out and a lithium bromide refrigerator was used instead. "A top three screw-type chiller for a lithium bromide refrigerator," the power plant technician told reporters. It is understood that the original six screw-type chillers of Nylon Chemical Company's power plant consume large amounts of electricity and Freon each year in the process of supplying chilled water. In the first half of this year, the company invested more than 3 million yuan, and it has newly installed two lithium bromide refrigeration units, each of which has the original 3 sets of power. The power saving can reach 24 million kwh per year, which not only greatly reduces the cost of chilled water, but also satisfies The production needs after the scale expansion. This alone can bring benefits of 6.94 million yuan per year to the company, while at the same time it can reduce 2,400 kilograms of Freon emissions. In addition, due to the low recovery rate of condensate and the large waste of high-quality water and thermal energy, the company has intensified its technological transformation this year and improved the condensate recovery system to make full use of the condensate's heat energy, which can increase annual efficiency by 550,000 yuan. yuan. The company will also change the mechanical atomization oil guns of the three boilers into bubble atomizers this year, which will save 60 tons of diesel fuel and generate direct economic benefits of RMB 300,000...
"The company has identified eight large-scale energy-saving and emission reduction projects this year. The medium and small ones have even more. We have divided the tasks into various branches and teams, formulated detailed assessment standards, and applied economic responsibility systems. Target management, final elimination and other means are strictly examined, and everyone's enthusiasm is fully mobilized with rewards and punishable methods to implement energy conservation measures for all employees.†Wang Liang, deputy general manager of Shenma Group and Chairman of Nylon Chemical Co., Ltd. Then ended the interview.
Up to now, the energy-saving and emission reduction projects implemented by Shenma Nylon Company have produced an economic benefit of 17 million yuan each year, and creating a star for energy-saving and emission-reducing has a long-term significance for the further development of Asia's largest 66-salt production base.
Shenma Nylon Co., Ltd. consumes more than 64,000 tons of coke every year to produce hydrogen, which is used for the supply of refined benzene, cyclohexanol and other devices. The large amount of analytical gas produced during hydrogen production has been emitted into the air. It not only pollutes the environment but also wastes energy. Although the company launched a recycling system, there are still some "sky lanterns." This is the "star point" part, Shenma company did not give up. In March of this year, the company invested 3.64 million yuan to launch two sets of 500KW generator sets, using the heat generated by the combustion of the analytical gas to generate electricity, which has been put into trial operation. Wang Enjie, the deputy director of the company's equipment and energy division, gave an account to the reporter: Analytical gas power generation can reduce emissions of carbon monoxide and methane by 39 million cubic meters per year, generate 10.75 million kilowatt-hours of electricity, and recycle 12,300 tons of low-pressure steam. In this way, the “star†of exhaust gas power can generate economic benefits of 5.82 million yuan each year.
Look at the "star" of saving water. The company used tap water in the past, but since July last year, the company began to introduce reclaimed water from municipal sewage treatment plants for heat exchangers and electric dedusting. In this way, about 100,000 tons of reclaimed water is used per month, and 1.5 million tons of reclaimed water has been used so far. This alone will reduce the discharge of wastewater by more than 1.5 million tons and save water costs by more than 1.3 million yuan. After tasting the sweetness, the company also implemented the second phase of the China Water Utilization Project this year. It is expected to be put into use by the end of the year, and the annual utilization of reclaimed water will reach 3.5 million tons, and the water saving fee will reach more than 340 million yuan. On August 30 this year, under the premise of ensuring safe and stable operation, the power plant suspended the transport of a circulating water pump after conducting a scientific analysis of the circulating water system, saving 1,250 kWh per hour and saving 2000 cubic meters of recycled water. It is expected that electricity bills of more than 5.6 million yuan will be saved throughout the year.
The “stars and stars†of the application of new energy-saving technologies are even more brilliance in Shenma Nylon. In the power plant's spacious workshop, the reporter saw that the previously used screw-type chiller was left out and a lithium bromide refrigerator was used instead. "A top three screw-type chiller for a lithium bromide refrigerator," the power plant technician told reporters. It is understood that the original six screw-type chillers of Nylon Chemical Company's power plant consume large amounts of electricity and Freon each year in the process of supplying chilled water. In the first half of this year, the company invested more than 3 million yuan, and it has newly installed two lithium bromide refrigeration units, each of which has the original 3 sets of power. The power saving can reach 24 million kwh per year, which not only greatly reduces the cost of chilled water, but also satisfies The production needs after the scale expansion. This alone can bring benefits of 6.94 million yuan per year to the company, while at the same time it can reduce 2,400 kilograms of Freon emissions. In addition, due to the low recovery rate of condensate and the large waste of high-quality water and thermal energy, the company has intensified its technological transformation this year and improved the condensate recovery system to make full use of the condensate's heat energy, which can increase annual efficiency by 550,000 yuan. yuan. The company will also change the mechanical atomization oil guns of the three boilers into bubble atomizers this year, which will save 60 tons of diesel fuel and generate direct economic benefits of RMB 300,000...
"The company has identified eight large-scale energy-saving and emission reduction projects this year. The medium and small ones have even more. We have divided the tasks into various branches and teams, formulated detailed assessment standards, and applied economic responsibility systems. Target management, final elimination and other means are strictly examined, and everyone's enthusiasm is fully mobilized with rewards and punishable methods to implement energy conservation measures for all employees.†Wang Liang, deputy general manager of Shenma Group and Chairman of Nylon Chemical Co., Ltd. Then ended the interview.
Up to now, the energy-saving and emission reduction projects implemented by Shenma Nylon Company have produced an economic benefit of 17 million yuan each year, and creating a star for energy-saving and emission-reducing has a long-term significance for the further development of Asia's largest 66-salt production base.
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